Honeywell T8631A Thermostat User Manual

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T8631A,R Communicating  
Chronotherm III Thermostats  
T8631RincludesAUX.HT.andEM.HTLEDsnearthe  
bottom center of the subbase. The AUX. HT. LED lights  
Application  
T8631A,RcanbeconnectedtoHoneywell'sTotalHome  
whenever the thermostat is calling for operation of the  
backuporauxiliaryheater. Backup(auxiliary)heatismore  
expensive to operate than the heat pump and typically is  
used only when the heat pump is unable to handle the load.  
The EM. HT. LED lights whenever the thermostat system  
switch is in the EM. HT. position. The EM.HT. LED may  
alsolightonsomesystemsiftheheatpumpismalfunction-  
ing. The system switch needs to be moved to EM.HT. on  
these heat pumps.  
Heat and cool anticipation is fixed in both models; no  
adjustment is necessary. T8631A has adjustable cycle rate  
for heating; T8631R cycle rate is adjustable only for  
auxiliary heat.  
system for external access and control. TotalHome system  
devicescommunicateusingHBus,aHoneywellcommuni-  
cations protocol.  
These thermostats, powered directly from the control  
transformer, provide energy saving control for a 24 Vac  
conventional heating/cooling or multistage heat pump  
heating/cooling system as indicated in Table 1.  
As long as AC power is continuously available to the  
transformer, the thermostat will be compatible with most  
control systems.  
The T8631A,R models include a SYSTEM LED near  
the top of the thermostat face. The SYSTEM LED lights  
when the thermostat is signaling for heating or cooling.  
TABLE I—THERMOSTAT MODELS.  
Switching  
Stages  
Thermostat  
T8631A  
T8631R  
Heat  
1
2
Cool  
1
1
System  
HEAT-OFF-COOL  
EM. HT.-HEAT-OFF-COOL  
Fan  
ON-AUTO  
ON-AUTO  
Program  
5-1-1  
5-1-1  
unheated (uncooled) areas behind the thermostat,  
such as an outside wall.  
Installation  
WHEN INSTALLING THIS PRODUCT…  
WIRING TO HEATING/COOLING SYSTEM  
The T8631 requires connection to both sides of the  
heating transformer secondary for power.  
1
. Read these instructions carefully. Failure to follow  
them could damage the product or cause a hazardous  
condition.  
2
. Check the ratings on the product to make sure the  
product is suitable for your application.  
. Installer must be a trained, experienced service tech-  
nician.  
If Replacing An Existing Thermostat  
Turn off power to thermostat at furnace or heat pump.  
A two-transformer system may require turning off two  
switches or disconnects. Remove any existing wallplate or  
subbase from wall. Label each wire with, or write down,  
the letter or number on the wiring terminal as the wire is  
removed, to avoid miswiring later.  
3
4
. After installation is complete, check out product  
operation as provided in these instructions.  
5
before operating.  
. Allow thermostat to warm to room temperature  
If New Installation  
IMPORTANT: Afterwiringiscomplete,pushexcesswire  
back into the hole, and plug hole with nonhardening  
caulk, putty or insulation to prevent drafts from  
affecting thermostat operation.  
Run cable to a hole at the selected wall location, and  
pull about 3 in. [76 mm.] of wire through the opening.  
Color-coded, 18-gauge thermostat cable with one conduc-  
tor for each wiring terminal, excluding H terminals, is  
recommended. Good service practice recommends select-  
ing cable with one or two more conductors than the  
immediate application requires.  
LOCATION  
Install thermostat and subbase about 5 ft [1.5 m] above  
the floor in an area with good air circulation at room  
temperature.  
WIRING TO TOTALHOME SYSTEM  
TheHBusconnectionrequiresanunshieldedcablewith  
Do not install the thermostat where it may be affected by:  
draftsordeadspotsbehinddoors, incornersorunder  
cabinets.  
3
twistedpairsof#22AWGsolidwire. UseBelden#8742,  
Alpha #1304 or equivalent wire. Route this cable with the  
thermostat cable to the utility room. Do not connect the  
HBuscabletotheT8631untiltheotherTotalHomedevices  
are connected.  
hot or cold air from ducts.  
radiant heat from sun or appliances.  
concealed pipes and chimneys.  
J.H . • Rev. 3-93 • © Honeywell Inc. 1993 • Form Number 69-0689—2  
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MOUNTING SUBBASE  
The subbase does not require leveling for proper opera-  
tion, but only for appearance.  
Disconnect power before wiring to prevent electrical  
shock or equipment damage.  
The shape of the terminal barrier permits insertion of  
straight or conventional wraparound wiring connections.  
Either method is acceptable.  
Remove thermostat from subbase. See Fig. 1.  
The subbase mounts directly onto the wall with the  
screws and anchors included in the package. Use the  
subbase as a template, and with a pencil, mark the two  
mounting screw positions. See Fig. 2. If drywall construc-  
tion, plastic anchors must be used; select 3/16 in. bit to  
drill holes for anchors. Gently tap anchors into holes until  
they are flush with the wall surface. Thread wires through  
thecenteropeningofthesubbase.Then,mountthesubbase  
byusingtwoscrewsprovided. Gentlytightenscrews, level  
top surface of subbase and then securely tighten screws.  
Refer to Figs. 3-5 for typical hookups of subbase and  
thermostat.  
NOTE: Keep all wiring restricted to ribbed area surround-  
ing terminals to assure thermostat/subbase contact. See  
Fig. 6.  
Fig. 2—Mounting subbase on wall.  
WALL  
WIRING  
All wiring must comply with local electrical codes and  
ordinances.  
WIRES THROUGH  
WALL OPENING  
WALL  
ANCHORS  
2)  
1
Fig. 1—Removing thermostat from subbase.  
(
HBUS  
SWITCH  
MOUNTING  
HOLES  
SYSTEM  
2
FAN  
OPERATIONAL  
SWITCH FOR  
T8631A ONLY  
MOUNTING  
SCREWS (2)  
SUBBASE  
HEAT AUTO COOL OFF  
FAN  
ON  
AUTO  
AUX. HEAT  
1
SWITCH UP DISCONNECTS THE HBUS.  
FAN CAN BE SET FOR ELECTRIC HEAT OR CONVENTIONAL.  
2
M3060  
M3061  
Fig. 3—T8631A 1-stage heat/1-stage cool thermostat with HEAT-OFF-COOL system and ON-AUTO fan  
switching.  
1
L1  
R
C
(HOT)  
POWER  
SUPPLY  
3
L2  
HEATING SYSTEM  
TRANSFORMER  
FAN  
SWITCH  
ON  
AUTO  
SUBBASE  
LOGIC/  
B
STAT  
LOGIC  
CIRCUIT  
HEAT DAMPER OR  
CHANGEOVER RELAY  
CONTROL  
CIRCUIT  
SYSTEM  
SWITCH  
W
G
HEAT RELAY  
HEAT  
OFF  
2
H3  
H3  
FAN RELAY  
BUS IN  
COOL  
6
TRANS-  
CEIVER  
5
O
4
H4  
H4  
COOL DAMPER OR  
CHANGEOVER RELAY  
BUS OUT  
+
HEAT/  
COOL  
5
CONV.  
H1  
H2  
BUS  
ELEC.  
Y
POWER  
SUPPLY  
1
3.7 VDC POWER  
_
SUPPLY  
COMPRESSOR  
CONTACTOR  
HIGH  
LIMIT  
RC  
1
L2  
L1  
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.  
JUMPER R AND RC FOR SINGLE TRANSFORMER SYSTEM.  
(
HOT)  
COOLING  
SYSTEM  
2
TRANSFORMER  
3
4
DENOTES THERMOSTAT TO SUBBASE INTERCONNECT.  
DO NOT CONNECT H BUS WIRES TO THERMOSTAT UNTIL OTHER TotalHome DEVICES ARE CONNECTED.  
5
FAN OPERATION SWITCH (4A) IN ELEC. POSITION, USE ONE SYSTEM TRANSFORMER AND JUMPER R TO RC.  
6
FOR SINGLE STAGE HEAT PUMP APPLICATIONS, JUMPER W TO Y FOR SINGLE COMPRESSOR CONTACTOR  
OPERATION.  
M3066A  
2
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Fig. 4—T8631A 1-stage oil heat/1-stage cool. Oil Primary has its own transformer.  
HEATING-COOLING WALLPLATE  
O
W
G
C
R
B
Y
RELAY  
COOLING  
DAMPER/  
COOLING  
CHANGE-  
OVER  
1
FAN  
HEATING  
AIR  
L1  
HOT)  
L2  
RELAY  
DAMPER/  
HEATING  
CHANGE-  
OVER  
COND.  
EQUIP.  
(
T
T
L1  
1
OIL PRIMARY  
(
HOT)  
L2  
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.  
M3089  
Fig. 5—T8631R 2-stage heat/1-stage cool thermostat with EM. HT.-HEAT-OFF-COOL system and ON-AUTO  
fan switching.  
TRANSFORMER  
L1  
R
(HOT)  
3
POWER  
SUPPLY  
L2  
C
L
1
ON  
FAN  
SWITCH  
E. HEAT  
RED  
AUX.  
HEAT  
GREEN  
MONITOR  
AUTO  
SUBBASE  
LOGIC/  
CONTROL  
CIRCUIT  
STAT  
LOGIC  
CIRCUIT  
W2  
HIGH  
LIMIT  
AUXILIARY  
HEAT RELAY  
E
EMERGENCY  
HEAT RELAY  
HEAT 2  
W1  
STAGE 1  
HEAT RELAY  
G
O
SYSTEM  
SWITCH  
2
FAN RELAY  
E. HEAT  
HEAT  
CHANGEOVER  
RELAY (COOL)  
B
OFF  
COOL  
CHANGEOVER  
RELAY (HEAT)  
Y1  
COMPRESSOR  
CONTACTOR  
HEAT/  
COOL 1  
H3  
H3  
BUS IN  
HIGH  
LIMIT  
TRANS-  
CEIVER  
4
H4  
BUS OUT  
+
1
2
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS  
REQUIRED.  
H4  
H1  
H2  
BUS  
POWER  
SUPPLY  
POWER  
SUPPLY  
REMOVE JUMPER ( IF PRESENT) FOR SYSTEM WITH ISOLATED STAGE 1 HEATING  
AND COOLING CONNECTIONS.  
13.7 VDC  
_
3
4
DENOTES THERMOSTAT TO SUBBASE INTERCONNECT.  
DO NOT CONNECT H BUS WIRES TO THERMOSTAT UNTIL OTHER TotalHome  
DEVICES ARE CONNECTED.  
M3065A  
3
69-0689—2  
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The room air temperature will normally vary slightly  
from the comfort temperature setting with the cycling of  
the heat pump, auxiliary heater, furnace or air conditioner.  
The cycle rate of the T8631R Thermostat is factory-set for  
heat pumps. The heat pump compressor cycle rate can not  
be adjusted. The auxiliary heat cycle rate can be adjusted  
by turning the cycle rate adjustment screw located on the  
back of the thermostat. See Fig. 7.  
Fig. 6—Keep wiring restricted to ribbed area  
surrounding terminals.  
FOR STRAIGHT  
INSERTION –  
STRIP 5/16 in. [8 mm]  
FOR WRAPAROUND –  
RESTRICT  
WIRING TO  
THIS AREA  
STRIP 7/16 in. [11 mm]  
T8631A has a factory-set cycle rate of six cycles per  
hour in heating and three cycles per hour in cooling. For  
high efficiency furnaces, it can be necessary to change the  
cycle rate to the hot water setting. Cooling cycle rate is not  
adjustable, but heating can be adjusted by turning one or  
both 1A and 1B screws on the back of the thermostat. See  
Fig. 8 for adjustments. The screw should only be backed  
out about one-half turn, or be turned in until tight.  
FRONT VIEW OF  
TERMINAL AREA  
WIRING TO BE BELOW  
THIS SURFACE  
TOP SURFACE  
OF SUBBASE  
ADAPTIVE INTELLIGENT RECOVERY™/CON-  
VENTIONAL RECOVERY CONVERSION  
The T8631A and T8631R are factory-set for Adaptive  
Intelligent Recovery™, but the T8631A can be converted  
to Conventional Recovery by using the screw 2A on the  
back of the thermostat as indicated in Fig. 8.  
CROSS-SECTIONAL VIEW OF  
TERMINAL AREA  
M3062  
Fig. 7T8631R cycle rate adjustment.  
With the Adaptive Intelligent Recovery setting, the  
room will reach the comfort temperature at the exact time  
programmed into the thermostat. The control temperature  
will increase gradually and turn the equipment on and off  
several times to reach the comfort temperature slowly and  
on time.  
With Conventional Recovery, the start time should be  
programmed to be earlier than the desired comfort time. It  
mayrequiresometrialanderrortoarriveatthebeststarting  
time. A  w ill appear on the display when using Conven-  
tional Recovery.  
1
A
1B  
2B  
2
A
NOT USED  
DISPLAY TEMPERATURE  
AUXILIARY HEAT  
CYCLE RATE  
C
o
2B  
IN  
1B  
o
OUT  
TEMPERATURE CONVERSION  
The display readout can be converted between °C and  
°F using screw 2B. See Figs. 7 and 8.  
F
2B OUT  
1 TURN  
NORMAL  
FASTER  
(FACTORY  
SETTING)  
IN  
M3063A  
HBUS SWITCH  
Thesubbasehasaswitchthatyoucanmovetodisconnect  
the thermostat from the external control device. See Fig. 2.  
Fig. 8T8631A cycle rate adjustment.  
INSTALLING BATTERIES  
Three AAA alkaline batteries are provided as backup to  
prevent program loss in event of power outage. Batteries  
are included with thermostat. Install batteries in back of  
thermostat. See Fig. 9.  
1
A
1B  
2B  
2
A
Without battery backup, the program will remain about  
2
0 seconds in event of power loss.  
HEAT  
RECOVERY OPTION  
CYCLE RATE  
Fig. 9Battery placement.  
ADAPTIVE  
2A IN  
SYSTEM  
1A  
1B  
CONVENTIONAL 2A OUT  
GRAVITY  
OUT  
OUT  
AIR/WATER 1 TURN  
HOTa  
1 TURN  
DISPLAY TEMPERATURE  
OUT  
o
2B  
IN  
WATER  
IN  
1 TURN  
C
F
o
GAS/OIL  
IN  
IN  
2B OUT  
WARM AIR (FACTORY SETTING)  
ELECTRIC  
OUT  
WARM AIR 1 TURN  
IN  
aSOME HIGH EFFICIENCY FURNACES OPERATE BETTER IF ADJUSTED  
TO HOT WATER SETTING.  
M3064A  
CYCLE RATE ADJUSTMENT  
BATTERY PLACEMENT  
NOTE CORRECT PLUS  
AND MINUS DIRECTION)  
(
NOTE: MOST APPLICATIONS WILL NOT REQUIRE  
A CHANGE IN CYCLE RATE.  
M3058  
4
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Fig. 10Mounting the thermostat on subbase.  
A.  
B.  
PM  
SYSTEM  
RETU RM ON  
N
HEAT ON  
FAN  
AUTO  
ON AUTO  
HEAT AUTO COOL  
OFF  
EM. HT. AUX.  
H
EA  
T
SYSTEM  
C.  
PM  
RETU RM ON  
N
HEAT ON  
TEMPERATURE  
PR OR GU NR AM  
DAY  
P
S
R
E
ET ST EI N  
G
NT  
TIME  
PD RA SEY ES/ T TEI MN ET  
HT EO ML DP  
P NES ERK XII OP  
WAKE  
LEAVE  
AHEAD  
BACK  
WARMER  
COOLER  
T
D
HEA ST E/ C  
T
O
OL  
SLEEP  
RETURN  
CT OH A  
L
NA GS ET  
PERIOD  
M3059  
When the batteries are low, the display will flash REPL  
BAT. REPL BAT indication will disappear when thermo-  
stat is mounted back on the powered subbase with fresh  
batteries. This may take up to 15 minutes to occur.  
If batteries are completely dead, the display will go  
blank when the thermostat is removed from subbase.  
Checkout  
! CAUTION  
During cold weather, some heat pumps will re-  
quire that crankcase heater be energized several  
hours before operating heat pump. Refer to  
manufacturer’s recommendations.  
MOUNTING THE THERMOSTAT  
With system switch set to OFF, hang the thermostat on  
the tabs at the top of the subbase. See Fig. 10A. Swing  
down and press on lower edge until thermostat snaps into  
place. See Fig. 10B. Open cover and tighten the captive  
mounting screws. See Fig. 10C.  
HEATING  
Move the system switch to HEAT and the fan switch to  
AUTO. Press WARMER key until the setting is about  
0° F [6° C] above room temperature. Heating should start  
SETTING DAY AND TIME  
1
NOTE: Thermostat must be mounted on powered subbase  
to program.  
and the fan should run (there may be a delay of 5-10  
minutesbeforeheatturnson).PressCOOLERkeyuntilthe  
setting is about 10° F [6° C] below room temperature. The  
heatingequipmentandfanshouldshutoff. Thefanwillrun  
a short time after equipment shuts off with T8631A unless  
fan operation switch set for electric.  
Restore 24V power to the thermostat. When power is  
appliedtothethermostat,thedisplaywillread1:00PMand  
3
2° for a minute or less, followed by 1:00 PM and room  
temperature. It will go off for a few seconds, then begin to  
flash on and off. Set present day and time.  
SET  
COOLING  
PRESENT  
Press DAY/TIME  
.
Press  
to set the current day. Each press of  
CAUTION  
DAY  
!
Do not operate cooling if outdoor temperature is  
below 50° F [10° C]. Refer to manufacturer’s  
recommendations.  
the DAY key advances the display one day.  
BACK  
PressTIME AHEAD  
or  
to set the current time.  
NOTE: When cooling setting is changed, thermostat can  
wait up to five minutes before turning on the cooling  
equipment. This delay is to protect the compressor.  
If the display will not come on:  
checkmountingofthermostattosubbase. Ifloose  
ormisaligned, removethermostatandreinstallon  
the subbase, making sure it is firmly attached.  
check to see that system power is on.  
check to see that voltage between R and C is 20 to  
3
0 Vac.  
5
69-0689—2  
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Move the system switch to COOL and the fan switch to  
AUTO. Press COOLER key until the setting is about  
3. Press each key as listed below, and look for re-  
sponses listed as key is held down and released.  
1
0° F [6° C] below room temperature. The cooling equip-  
ment and fan should start. Press WARMER key until the  
setting is about 10° F [6° C] above room temperature. The  
cooling equipment and fan should stop.  
Look For This Response  
Press This Key  
PRESENT SETTING  
Key Down  
Key Released  
a
15  
see note  
FAN  
following  
Move the system switch to OFF, and the fan switch to  
ON. The fan should run continuously. When the fan switch  
is in the AUTO position, fan cycles with the heating or  
cooling system.  
SKIP NEXT PERIOD  
CHANGE TO LAST  
PERIOD  
COOLER  
WARMER  
07  
03  
blank  
blank  
02  
06  
blank  
serial number  
transmitted  
on HBus  
blank  
blank  
blank  
control micro-  
processor mask  
number and  
EXTERNAL ACCESS AND CONTROL  
A triangle  symbol is displayed on the lower right  
corner of the LCD when the T8631 setting has been  
adjusted through the TotalHome system. See Fig. 11.  
BACK  
04  
05  
00  
01  
AHEAD  
RETURN  
LEAVE  
INSTALLER SELF-TEST (OPTIONAL)  
NOTE: Thermostat must have AC power to perform  
self-test.  
revisionnumber  
Perform the following test as a check of all thermostat  
functions. If thermostat does not respond as indicated,  
thermostat must be replaced.  
SLEEP  
WAKE  
08  
12  
blank  
see note  
b
1
. Press AHEAD and BACK keys at the same time.  
following  
blank  
interface  
micro-  
processor  
mask number  
and revision  
number  
While holding keys down, all segments of the display  
should be on. See Fig. 11.  
SET HEAT/COOL  
DAY  
09  
13  
2
. SetsystemswitchtoOFF.PressAHEADandBACK  
and PRESENT SETTING keys at the same time to enter  
self-test.  
Fig. 11All segments on display.  
HOLD TEMP  
SET PRESENT  
DAY/TIME  
10  
14  
blank  
see note  
following  
normal operat-  
ing display  
c
REPL  
AM  
PM BAT  
SET  
PT  
RUN PROGRAM  
11  
SUN MON TUE WED THU FRI SAT COOL ON HEAT ON  
WAKE LEAVE RETURN SLEEP TEMPORARY  
NOTES:  
a
M410C  
If the system switch is in COOL, the following se-  
quence will occur:  
6
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Third  
Digit  
0
1
2
4
System Switch  
Position  
OFF  
CAUTION  
!
Do NOT operate cooling if outdoor temperature  
is below 50° F [10° C]. Refer to manufacturer’s  
recommendations.  
COOL  
HEAT  
EM.HT.  
First press—cooling system and SYSTEM LED on.  
Second press—cooling system and SYSTEM LED off.  
c
If the system switch is in HEAT, the following se-  
quence will occur:  
b
A four-digit code number will appear when the key is  
Fourth Digit: Not used.  
released. The four digits of the code represent the  
following options:  
First  
Digit  
0
2
4
6
T8631A  
CPH  
1
T8631R  
CPH  
3
CAUTION  
DoNOToperateheatinguntilheatpumpwarmup  
procedure is followed. Refer to manufacturer’s  
recommendations.  
!
3
9
6
3
6
6
T8631A:  
First press—1st stage heating and SYSTEM LED on.  
Second press—heating and SYSTEM LED off.  
Second  
Digit  
Recovery  
Type  
Model  
T8631R  
T8631R  
T8631A  
T8631A  
T8631R  
T8631R  
T8631A  
T8631A  
Degrees  
T8631R:  
a
0
1
2
3
4
5
6
7
F
C
F
C
F
C
F
C
A.I.R.  
A.I.R.  
First press—1st stage heating and SYSTEM LED on.  
Second press—2nd stage heating also on.  
Third press—2nd stage heating off.  
Fourthpress—1ststageheatingandSYSTEMLEDoff.  
(If system switch is in EM. HT., operation is as above,  
except 1st stage heating is locked out.)  
a
Conventional  
Conventional  
a
A.I.R.  
A.I.R.  
A.I.R.  
A.I.R.  
a
a
REFER TO OWNER’S MANUAL FOR PROGRAM-  
MING INSTRUCTIONS AND HOMEOWNER  
TROUBLESHOOTING.  
a
a
Adaptive Intelligent Recovery™  
This equipment is a Class B digital apparatus which complies with Canadian Radio Interference Regulations, CRC c. 1374.  
7
69-0689—2  
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Home and Building Control  
Honeywell Inc.  
Home and Building Control  
Honeywell Limited—Honeywell Limitée  
740 Ellesmere Road  
1985 Douglas Drive North  
Golden Valley, Minnesota 55422  
Scarborough, Ontario  
M1P 2V9  
Printed in Taiwan R.O.C.  

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