Honeywell TG509 Thermostat User Manual

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TG509, TG510, TG511, TG512 Versaguard™  
Universal Thermostat Guards  
PRODUCT DATA  
FEATURES  
Available in four sizes: mini, small, medium and large,  
to fit virtually all thermostats.  
Used in both new and existing applications.  
Constructed of smoke-colored transparent  
polycarbonate, off-white opaque polycarbonate,  
opaque plastic, clear plastic or off-white painted steel.  
Opaque plastic guards match commercial interior  
decorating schemes.  
TG510A  
TG509  
Can be mounted on the wall or an exposed junction box.  
Smoke-colored transparent or off-white opaque  
polycarbonate ring base without wallplate, or opaque  
plastic wallplate and plastic ring base. All models  
include a guard cover, tumbler lock, two keys and a  
Honeywell logo insert.  
TG509F,G models permit thermostat calibration  
without ring base removal.  
TG512B  
TG511D  
 Provision for Honeywell logo (included with all models)  
or OEM logo on guard cover.  
Ideal for office areas, lobbies, supermarkets,  
restaurants, clinics, hospitals, convenience stores,  
and similar applications.  
GENERAL  
The Versaguard™ Universal Thermostat Guards cover wall  
thermostats and protect against tampering, damage and  
unauthorized adjustment of thermostat settings.  
Tamper-resistant lock; key can be removed only when  
in the locked position.  
Vertical or horizontal mount.  
Guard base vents allow airflow for optimum  
thermostat performance.  
CONTENTS  
General ...............................................................................  
Features ..............................................................................  
Specifications ......................................................................  
Ordering Information ...........................................................  
Installation ...........................................................................  
1
1
2
2
6
Checkout ............................................................................. 11  
®
U.S. Registered Trademark  
Copyright © 1996 Honeywell Inc.  
All Rights Reserved  
68-0104-4  
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TG509, TG510, TG511, TG512 VERSAGUARD™ UNIVERSAL THERMOSTAT GUARDS  
TG510A, TG511A, TG512A Versaguard™ Universal  
SPECIFICATIONS  
Thermostat Guards: clear plastic cover, opaque plastic  
wallplate and clear plastic ring mounting base.  
TG510B, TG511B, TG512B Versaguard™ Universal  
Thermostat Guards: opaque plastic cover, opaque plastic  
wallplate and opaque plastic ring mounting base.  
IMPORTANT  
The specifications listed in this publication do not  
include normal manufacturing tolerances.Therefore,  
this unit may not exactly match the listed specifications.  
Also, this product is tested and calibrated under closely  
controlled conditions, and some minor differences in  
performance can be expected if those conditions are  
changed. For exact engineering specifications, contact  
your Honeywell representative.  
Standard Models:  
TG510D, TG511D, TG512D Versaguard™ Universal  
Thermostat Guards: painted steel cover (off-white), opaque  
plastic wallplate and opaque plastic ring mounting base.  
Additional Features:  
TRADELINE® Models:  
TRADELINE® models are selected and packaged for ease of  
stocking, ease of handling, and maximum replacement value.  
TRADELINE® and Standard Versaguard™ Universal  
Thermostat Guards include Honeywell logo insert (field-  
installed), mounting template, screws, anchors and tumbler  
lock with two keys.  
TRADELINE® Models Available:  
TG509F Versaguard™ Universal Thermostat Guard:  
transparent polycarbonate cover (smoke tint) ring base  
and allen wrench.  
TG509G Versaguard™ Universal Thermostat Guard:  
opaque polycarbonate cover (off-white) ring base and  
allen wrench.  
See Tables 1 and 2 for thermostat guard applications.  
Accessory:  
1
91990A Replacement Keys (2); can also be used with  
TG500 and TG502 Thermostat Guards.  
ORDERING INFORMATION  
When purchasing replacement and modernization products from your TRADELINE® wholesaler or your distributor, refer to the  
TRADELINE® Catalog or price sheets for complete ordering number, or specify:  
1
. Order number.  
2. Transparent (smoke tint) or opaque (off-white) polycarbonate (TG509 models only), clear or opaque plastic, or painted  
steel cover (off-white).  
. Accessory.  
3
If you have additional questions, need further information, or would like to comment on our products or services, please write or phone:  
1
2
. Your local Honeywell Home and Building Control Sales Office (check white pages of phone directory).  
. Home and Building Control Customer Relations  
Honeywell, 1885 Douglas Drive North  
Minneapolis, Minnesota 55422-4386  
In Canada—Honeywell Limited/Honeywell Limitee, 35 Dynamic Drive, Scarborough, Ontario M1V 4Z9. International Sales and  
Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France, Germany, Japan, Mexico,  
Netherlands, Spain, Taiwan, United Kingdom, U.S.A.  
68-0104—4  
2
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TG509, TG510, TG511, TG512 VERSAGUARD™ UNIVERSAL THERMOSTAT GUARDS  
Table 1.TG509 Thermostat Guard Applications.  
Table 2.TG510,TG511,TG512  
Thermostat Guard Applications.  
Thermostat  
HONEYWELL  
TG509 (Fig. 1)  
TG510  
TG511  
TG512  
Thermostat  
HONEYWELL  
T87/Q539  
(Fig. 2) (Fig. 3) (Fig. 4)  
TP970  
TP971  
TP972  
TP973  
TP974  
T7660  
TP9600 Series  
JOHNSON  
T4002  
T4100  
T4506  
T4756  
T5002  
POWERS  
TH192  
TH193  
TH194  
TT184  
ROBERTSHAW  
Original  
T12  
a  
c  
T451  
b  
b  
a  
T498  
T631  
T641  
T651  
T694  
T810  
T822  
T834  
T841  
T874/Q674  
T4039  
T6051A  
T6052  
T7047  
T8034  
T42  
T92  
T921  
T13  
T7200  
T7300/Q7300  
T7400  
T8082/Q682  
T8085/Q682  
T8090/Q682  
T8195/Q682  
T8600  
T8601  
T8602  
T8603  
T8611  
T8621  
T8624  
T8631  
TP970  
W884  
T18  
T19  
T23  
T27  
T32  
T33  
T34  
T35  
Uniline  
2
2
2
2
2
211  
212  
214  
216  
218  
Y594  
3
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TG509, TG510, TG511, TG512 VERSAGUARD™ UNIVERSAL THERMOSTAT GUARDS  
Table 2.TG510,TG511,TG512  
Thermostat Guard Applications (Continued).  
Table 2.TG510,TG511,TG512  
Thermostat Guard Applications (Continued).  
TG510  
TG511  
TG512  
TG510 TG511 TG512  
(Fig. 2) (Fig. 3) (Fig. 4)  
Thermostat  
ITT GENERAL  
T199  
(Fig. 2) (Fig. 3) (Fig. 4)  
Thermostat  
WHITE RODGERS  
1F-72  
T80  
1F-75  
T90  
1F-76  
T91  
1F-90  
T330 SERIES  
T340 SERIES  
ENERSTAT  
DSP100—DSP700  
ET52  
1F-91  
1F-92  
1F-93  
1F-94  
1F-95  
HC-7  
1F-97  
HP-1  
AMERICAN STABILIS  
R-90  
K3-WN  
K4-W  
R-100  
MS-1N  
R-105  
HP-2  
R-106  
ROBERTSHAW  
TX400  
HP-1  
HP-10  
5
3
3
3
3
00 SERIES  
HP15/20/22  
HP100  
00-610  
00-620  
HP150/200/220  
HP1000  
00-630  
00-642  
HP1500/2000/3000  
HP2001  
WHITE RODGERS  
1C-30  
1C-31  
1C-70  
1D-30  
1D-35  
1D-36  
1E-30  
1E-31  
1E-35  
1E-36  
1E-56  
1F-30  
1F-56  
1F-57  
1F-58  
1F-60  
1F-62  
1F-70  
SIMPLESTAT  
COLUMBUS ELECTRIC  
RSH-420A  
RSV-420  
HPC SERIES  
SECO  
TA-2000  
TM-1000  
TM-1400  
a
b
Use TG512 for thermostat wallplate with dealer logo.  
Turn TG511 90 degrees to fit thermostat wallplate with  
dealer logo.  
c
Fits T87F The Round® Thermostat with decorator wallplate.  
68-0104—4  
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TG509, TG510, TG511, TG512 VERSAGUARD™ UNIVERSAL THERMOSTAT GUARDS  
RING BASE ONLY  
FRONT VIEW  
SIDE VIEW  
D
F
C
B
A
E
D
G
F
MODEL  
A
B
C
E
G
NUMBER  
IN.  
MM  
IN.  
MM  
73  
IN. MM  
IN. MM  
IN. MM  
IN. MM  
5-1/2 140 2-1/8 54  
IN. MM  
TG510A 2-1/2 64 2-7/8  
4
102 4-5/8 117 3-5/8 92  
M15015  
Fig. 1.TG509 overall dimensions.  
FRONT VIEW  
RING BASE ONLY  
SIDE VIEW  
C
B
D
F
A
E
G
MODEL  
A
B
C
D
E
F
G
NUMBER  
IN.  
MM  
IN.  
MM  
IN. MM  
IN. MM  
IN.. MM  
IN. MM  
IN. MM  
TG510A 4-7/16 113 3-1/2  
TG510B 4-7/16 113 3-1/2  
TG510D 4-7/16 113 3-1/2  
89 3-1/2 89 4-7/16 113 5-7/8  
89 3-1/2 89 4-7/16 113 5-7/8  
149 5-7/8  
149 5-7/8  
149 2-1/2 64  
149 2-1/2 64  
89 3-1/2 89 4-7/16 113 5-11/16 144 5-11/16 144 2-7/16 62  
M642C  
Fig. 2.TG510 overall dimensions.  
FRONT VIEW  
RING BASE ONLY  
SIDE VIEW  
D
F
C
B
A
E
G
MODEL  
A
B
C
D
E
F
G
NUMBER  
IN.  
MM  
IN.  
MM  
IN. MM  
IN. MM  
IN. MM  
IN. MM  
IN.  
MM  
TG511A 6-1/16 154 5-1/8 130 4-1/8 105 5-1/16 129 7-1/2 191 6-1/2 165 2-15/16 75  
TG511B 6-1/16 154 5-1/8 130 4-1/8 105 5-1/16 129 7-1/2 191 6-1/2 165 2-15/16 75  
TG511D 6-1/16 154 5-1/8 130 4-1/8 105 5-1/16 129 7-3/8 187 6-3/8 162 2-7/8  
73  
M643C  
Fig. 3.TG511 overall dimensions.  
5
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TG509, TG510, TG511, TG512 VERSAGUARD™ UNIVERSAL THERMOSTAT GUARDS  
RING BASE ONLY  
FRONT VIEW  
SIDE VIEW  
D
C
F
B
A
E
E
G
MODEL  
NUMBER  
TG512A  
TG512B  
A
B
MM  
C
D
F
G
IN. MM IN.  
IN. MM  
IN. MM  
IN. MM  
IN. MM IN. MM  
8-3/8 213 7-3/8 187 4-7/8 124 5-7/8 149 9-3/4 248 7-1/4 184 3-3/8 86  
8-3/8 213 7-3/8 187 4-7/8 124 5-7/8 149 9-3/4 248 7-1/4 184 3-3/8 86  
TG512D 8-3/8 213 7-3/8 187 4-7/8 124 5-7/8 149 9-5/8 244 7-1/8 180 3-1/4 83  
M644C  
Fig. 4.TG512 overall dimensions.  
´
Mount the guard cover by placing the hinged edge of  
the guard cover on the ring base and swinging it down  
INSTALLATION  
(horizontal mounting) or to the side (vertical mounting)  
until the guard cover is in place against the ring base.  
See Fig. 7.  
Lock the thermostat guard by turning the key (provided)  
counterclockwise. See Fig. 8. The key can be removed  
only in the locked position.  
Remove the paper backing and clear protective cover  
from the included monogram and place the monogram  
in the recessed area on the guard cover. See Fig. 9.  
When Installing this Product…  
1
. Read these instructions carefully. Failure to follow them  
could damage the product.  
²
2
. Check the dimensions given in the instructions and on  
the product to make sure the product is suitable for your  
application.  
The Versaguard™ Universal Thermostat Guards can be used  
in new or existing thermostat applications. In existing  
thermostat applications, the guard can be installed without  
removing the thermostat from the wall. In these applications,  
the thermostat guard is used without the solid wallplate (only  
ring base and cover are used). In new thermostat  
applications, the guard can be used with or without the solid  
wallplate. The wallplate is typically used to cover mounting  
marks from the old thermostat.  
NOTE: The TG509F,G Thermostat Versaguards™ are  
shipped with an allen wrench secured in the  
top notch of the ring base. When thermostat  
calibration is needed, remove the Versaguard  
cover and use the wrench to remove the top  
two allen screws in the thermostat cover. This  
allows servicing of the thermostat while the  
ring base is in place.  
MOUNTING RING BASE  
FRONT OF DEVICE  
Refer to the following sections for specific mounting  
procedures for thermostat guard applications.  
COVER  
WALL  
MOUNTING  
HOLES (4)  
Mount Thermostat Guard Without Wallplate  
(
Fig. 5 and 6)  
THERMOSTAT  
³
·
»
Place the ring base over the thermostat (and wallplate,  
subbase or adaptor plate) on the wall.  
Align the ring base with the thermostat and level  
approximately.  
9
9
0
8
8
0
0
7
7
0
0
6
0
0
Mark the four mounting holes.  
60  
RING  
BASE  
NOTE: Do not use the four brass screws for mounting  
the TG509. The brass screws are intended for  
models with wallplates only.  
RING BASE  
KEY  
RECESSED AREA  
FOR MONOGRAM  
¿
Mount the ring base on the wall using the four no. 6  
sheet metal screws and four anchors provided as  
shown in Fig. 5 for the TG509 and Fig. 6 for the FG510,  
TG511 and TG512.  
MOUNTING SCREWS (4)  
M15014  
Fig. 5. Mount TG509 ring base only in existing thermostat  
applications.TG509 guard cover, lock, monogram area.  
68-0104—4  
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TG509, TG510, TG511, TG512 VERSAGUARD™ UNIVERSAL THERMOSTAT GUARDS  
COVER  
WALL  
THERMOSTAT  
COOL  
8
0
0
7
0
6
5
0
0
8
0
7
0
6
HE  
AT  
50  
0
8
0
7
0
6
5
0
MOUNTING  
HOLES (4)  
RING BASE  
RING BASE  
KEY  
MOUNTING SCREWS (4)  
M653B  
M655  
Fig. 6. Mount TG510,TG511 and TG512 ring bases only in  
existing thermostat applications.  
Fig. 8. Lock thermostat guard  
(TG510,TG511,TG512 shown).  
MONOGRAM  
RING BASE  
REMOVE  
CLEAR  
PROTECTIVE  
COVER  
REMOVE  
PAPER  
BACKING  
COVER  
M654A  
Fig. 7. Mount guard cover (TG510,TG511,TG512 shown).  
1
PLACE MONOGRAM  
IN RECESSED AREA  
ON GUARD COVER  
1
TURN MONOGRAM 90 DEGREES  
ON VERTICALLY MOUNTED GUARDS.  
M656A  
Fig. 9. Apply monogram to thermostat guard  
TG510,TG511,TG512 shown).  
(
7
68-0104—4  
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TG509, TG510, TG511, TG512 VERSAGUARD™ UNIVERSAL THERMOSTAT GUARDS  
¿
Mount the thermostat subbase (or wallplate) and the  
guard wallplate to the wall using the 1-1/4 in. sheet  
metal screws provided with the thermostat. The guard  
wallplate must be placed between the thermostat  
subbase (or wallplate) and the wall. See Fig. 10.  
Wire the thermostat subbase (or wallplate). Refer to the  
installation instructions provided with the thermostat.  
Mount the thermostat on the subbase (or wallplate) and  
place the thermostat cover on the thermostat.  
Mount Thermostat Guard With Wallplate  
CAUTION  
Disconnect power supply to prevent electrical shock or  
equipment damage.  
´
²
Wall Mounting Front-wired Subbase (Fig. 10)  
³
·
»
Place the thermostat subbase (or wallplate) on the  
wallplate template and mark the mounting holes.  
Locate the mounting holes on the guard wallplate using  
the template as a guide.  
Drill the required 5/32 in. mounting holes in the guard  
wallplate.  
 Mount the guard ring base over the thermostat,  
subbase (wallplate) and guard wallplate.  
º Attach the ring base using four no. 6 sheet metal  
screws or four anchors and screws (provided).  
¾ Mount the guard cover by placing the hinged edge of  
the guard cover on the ring base and swinging it down  
(horizontal mounting) or to the side (vertical mounting)  
until the thermostat guard is in place against the ring  
base. See Fig. 7.  
µ Lock the thermostat guard by turning the key (provided)  
counterclockwise. See Fig. 8. The key can be removed  
only in the locked position.  
NOTE: If the mounting hole pattern on the guard  
wallplate does not match the pattern on the  
thermostat subbase or wallplate, drill  
additional mounting holes in the guard  
wallplate.  
¸
Remove the paper backing and clear protective cover  
from the included monogram and place the monogram  
in the recessed area on the guard cover. See Fig. 9.  
WALL  
GUARD WALLPLATE  
SUBBASE  
THERMOSTAT  
OL  
CO  
0
0
7
8
0
0
6
5
0
0
7
8
0
50  
6
HEA  
T
0
8
0
7
0
0
6
5
MOUNTING  
HOLES (4)  
RING BASE  
MOUNTING SCREWS (4)  
M657B  
Fig. 10. Mount guard wallplate and ring base on thermostat with front-wired subbase or wallplate.  
68-0104—4  
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TG509, TG510, TG511, TG512 VERSAGUARD™ UNIVERSAL THERMOSTAT GUARDS  
²
Mount the thermostat and the guard wallplate to the  
wall using the 1-1/4 in. sheet metal screws provided  
with the thermostat. Make sure the guard wallplate is  
placed between the thermostat and the wall.  
Back-wired Thermostat (Fig. 11)  
³
·
»
Place the thermostat on the wallplate template and  
mark the mounting holes.  
Locate the mounting holes on the guard wallplate using  
the template as a guide.  
Drill the required 5/32 in. mounting holes in the guard  
wallplate.  
Place the thermostat cover on the thermostat.  
º Mount the guard ring base over the thermostat and the  
guard wallplate.  
Attach the ring base using four 1-1/4 in. sheet metal  
¾
screws or four anchors and screws (provided).  
µ Mount the guard cover by placing the hinged edge of  
NOTE: If the mounting hole pattern on the guard  
wallplate does not match the pattern on the  
thermostat, drill additional mounting holes in  
the guard wallplate.  
the guard cover on the ring base and swinging it down  
(
horizontal mounting) or to the side (vertical mounting)  
until the guard cover snaps into place against the ring  
base. See Fig. 7.  
¿
´
Mount the smooth side of the guard wallplate facing the  
thermostat and run the system wires through the wiring  
hole in the guard wallplate. The guard wallplate must be  
placed between the thermostat and the wall. See Fig. 11.  
Back-wire the thermostat. Refer to the instructions  
provided with the thermostat.  
¸
¹
Lock the thermostat guard by turning the key (provided)  
counterclockwise. See Fig. 8. The key can be removed  
only in the locked position.  
Remove the paper backing and clear protective cover  
from the included monogram and place the monogram  
in the recessed area on the guard cover. See Fig. 9.  
WALL  
GUARD WALLPLATE  
THERMOSTAT  
BASE  
CONNECT WIRES  
TO TERMINALS ON  
BACK OF THERMOSTAT BASE  
THERMOSTAT COVER  
WARM  
80  
70  
60  
50  
CO  
OL  
MOUNTING  
HOLES (4)  
RING BASE  
M658A  
MOUNTING SCREWS (4)  
Fig. 11. Mount guard wallplate and ring base on back-wired thermostat.  
9
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TG509, TG510, TG511, TG512 VERSAGUARD™ UNIVERSAL THERMOSTAT GUARDS  
When using a back-wired subbase  
wallplate), run the system wires from the  
junction box through the wiring hole in the  
guard wallplate only.  
Junction Box Mounting (Fig. 12)  
(
³
·
»
¿
´
²
Place the thermostat subbase (or wallplate) on the  
wallplate template and mark the mounting holes.  
Locate the mounting holes on the guard wallplate using  
the template as a guide.  
º Wire the back-wired subbase. Refer to the instructions  
Drill the required 5/32 in. mounting holes in the guard  
wallplate.  
Secure the guard wallplate to the ring base using the  
provided with the thermostat.  
¾
Mount the thermostat subbase (wallplate) and the ring  
base with the guard wallplate to the junction box using  
the 1-1/4 in. sheet metal screws provided.  
screws provided.  
Place the guard wallplate (with smooth side facing the  
ring base) on the back of the ring base.  
Insert the securing screws through the holes on the  
front of the ring base and into the posts on the  
wallplate. See Fig. 12.  
µ Wire the front-wired subbase (wallplate). Refer to the  
instructions provided with the thermostat.  
Mount the thermostat on the subbase (wallplate).  
Place the thermostat cover on the thermostat.  
¸
¹
Ƹ Mount the guard cover by placing the hinged edge of  
Tighten the screws securely.  
the guard cover on the ring base and swinging it down  
(
horizontal mounting) or to the side (vertical mounting)  
NOTES: When using a front-wired subbase  
until the guard cover is in place against the ring base.  
See Fig. 7.  
(
wallplate), run the system wires from the  
junction box through the wiring hole in the  
guard wallplate and subbase (wallplate)  
cable opening.  
ƹ Lock the thermostat guard by turning the key (provided)  
counterclockwise. See Fig. 8. The key can only be  
removed in the locked position.  
ƺ Remove the paper backing and clear protective cover  
from the included monogram and place the monogram  
in the recessed area on the guard cover. See Fig. 9.  
HORIZONTAL  
OUTLET BOX  
GUARD  
WALLPLATE  
SUBBASE  
WALLPLATE  
POSTS  
MOUNTING  
SCREWS (2)  
COOL  
50  
60 70 80  
RING BASE  
50  
60 70 80  
HEAT  
SECURING SCREWS (4)  
50  
60 70 80  
THERMOSTAT  
M1638A  
Fig. 12. Mount guard wallplate with ring base and thermostat on junction box (front-wired thermostat subbase shown).  
68-0104—4  
10  
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TG509, TG510, TG511, TG512 VERSAGUARD™ UNIVERSAL THERMOSTAT GUARDS  
Remove Thermostat Guard  
COVER  
³
Remove the thermostat guard cover by inserting the  
key and turning the key clockwise until the locking  
mechanism is disengaged.  
·
Remove the guard cover by swinging it out away from  
the ring base and lifting it off. See Fig. 13.  
CHECKOUT  
Before leaving the installation, refer to the applicable  
instructions to check the operation of the thermostat or  
subbase.  
RING BASE  
KEY  
M659  
Fig. 13. Remove thermostat guard cover  
TG510,TG511,TG512 shown).  
(
1
1
68-0104—4  
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Honeywell Inc.  
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P.O. Box 524  
Minneapolis MN 55408-0524  
Home and Building Control  
Honeywell Limited-Honeywell Limitée  
155 Gordon Baker Road  
North York, Ontario  
Honeywell Asia Pacific Inc.  
Room 3213-3225  
Sun Hung Kai Centre  
No. 30 Harbour Road  
Wanchai  
M2H 2C9  
Hong Kong  
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3 Avenue du Bourget  
1
4505 Commerce Way Suite 500  
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least 10% post-consumer paper fibers.  
68-01044 J.S. Rev. 11-96 Printed in U.S.A.  
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